Polímeros: Ciência e Tecnologia
https://revistapolimeros.org.br/article/doi/10.1590/0104-1428.1955
Polímeros: Ciência e Tecnologia
Scientific & Technical Article

Blends of ground tire rubber devulcanized by microwaves/HDPE - Part B: influence of clay addition

Sousa, Fabiula Danielli Bastos de; Gouveia, Júlia Rocha; Camargo Filho, Pedro Mario Franco de; Vidotti, Suel Eric; Scuracchio, Carlos H.; Amurin, Leice Gonçalves; Valera, Ticiane Sanches

Downloads: 0
Views: 1113

Abstract

The main objective of this work is to study the influence of clay addition on dynamically revulcanized blends of Ground Tire Rubber (GTR)/High Density Polyethylene (HDPE). GTR was previously devulcanized in a system comprised of a conventional microwave oven adapted with a motorized stirring, with a fixed microwave power and at various exposure times. The influence of clay addition on the final properties of the blends was evaluated in terms of mechanical, viscoelastic, thermal and rheological properties, with morphology being also analyzed. The results depict that the clay can modify the rheological behavior of the GTR phase, in addition to the thermal and mechanical properties of some blends.

Keywords

clay, recycling, GTR, devulcanization, HDPE.

References

1. Wu, B., & Zhou, M. H. (2009). Recycling of waste tyre rubber into oil absorbent. Waste Management (New York, N.Y.), 29(1), 355-359. http://dx.doi.org/10.1016/j.wasman.2008.03.002. PMid:18455384.

2. Roche, N., Ichchou, M. N., Salvia, M., & Chettah, A. J. (2011). Dynamic damping properties of thermoplastic elastomers based on EVA and recycled ground tire rubber. Journal of Elastomers and Plastics, 43(4), 317-340. http://dx.doi.org/10.1177/0095244311398631.

3. Zhang, X. X., Lu, C. H., & Liang, M. (2011). Preparation of thermoplastic vulcanizates based on waste crosslinked polyethylene and ground tire rubber through dynamic vulcanization. Journal of Applied Polymer Science, 122(3), 2110-2120. http://dx.doi.org/10.1002/app.34293.

4. Magioli, M., Sirqueira, A. S., & Soares, B. G. (2010). The effect of dynamic vulcanization on the mechanical, dynamic mechanical and fatigue properties of TPV based on polypropylene and ground tire rubber. Polymer Testing, 29(7), 840-848. http://dx.doi.org/10.1016/j.polymertesting.2010.07.008.

5. Bianchi, O., Fiorio, R., Martins, J. N., Zattera, A. J., Scuracchio, C. H., & Canto, L. B. (2009). Crosslinking kinetics of blends of ethylene vinyl acetate and ground tire rubber. Journal of Elastomers and Plastics, 41(2), 175-189. http://dx.doi.org/10.1177/0095244308095015.

6. Cañavate, J., Casas, P., Colom, X., & Nogues, F. (2011). Formulations for thermoplastic vulcanizates based on high density polyethylene, ethylene-propylene-diene monomer, and ground tyre rubber. Journal of Composite Materials, 45(11), 1189-1200. http://dx.doi.org/10.1177/0021998310369596.

7. Anandhan, S., De, P. P., Bhowmick, A. K., De, S. K., & Bandyopadhyay, S. (2003). Thermoplastic elastomeric blend of nitrile rubber and poly(styrene-co-acrylonitrile). II. Replacement of nitrile rubber by its vulcanizate powder. Journal of Applied Polymer Science, 90(9), 2348-2357. http://dx.doi.org/10.1002/app.12862.

8. Anandhan, S., & Bhowmick, A. K. (2013). Thermoplastic vulcanizates from post consumer computer plastics/nitrile rubber blends by dynamic vulcanization. Journal of Material Cycles and Waste Management, 15(3), 300-309. http://dx.doi.org/10.1007/s10163-012-0112-7.

9. Zhang, S. L., Zhang, Z. X., & Kim, J. K. (2011). Study on thermoplastic elastomers (TPEs) of waste polypropylene/waste ground rubber tire powder. Journal of Macromolecular Science, Part B: Physics, 50(4), 762-768. http://dx.doi.org/10.1080/00222341003785144.

10. Abadchi, M. R., Arani, A. J., & Nazockdast, H. (2010). Partial replacement of NR by GTR in thermoplastic elastomer based on LLDPE/NR through using reactive blending: Its effects on morphology, rheological, and mechanical properties. Journal of Applied Polymer Science, 115(4), 2416-2422. http://dx.doi.org/10.1002/app.31356.

11. Punnarak, P., Tantayanon, S., & Tangpasuthadol, V. (2006). Dynamic vulcanization of reclaimed tire rubber and high density polyethylene blends. Polymer Degradation & Stability, 91(12), 3456-3462. http://dx.doi.org/10.1016/j.polymdegradstab.2006.01.012.

12. Kumar, C. R., Fuhrmann, I., & Karger-Kocsis, J. (2002). LDPE-based thermoplastic elastomers containing ground tire rubber with and without dynamic curing. Polymer Degradation & Stability, 76(1), 137-144. http://dx.doi.org/10.1016/S0141-3910(02)00007-1.

13. Rocha, M. C. G., Leyva, M. E., & de Oliveira, M. G. (2014). Thermoplastic elastomers blends based on linear low density polyethylene, ethylene-1-octene copolymers and ground rubber tire. Polímeros: Ciência e Tecnologia, 24(1), 23-29. http://dx.doi.org/10.4322/polimeros.2014.033.

14. Hong, C. K., & Isayev, A. I. (2001). Plastic/rubber blends of ultrasonically devulcanized GRT with HDPE. Journal of Elastomers and Plastics, 33(1), 47-71. http://dx.doi.org/10.1106/5AMQ-XEAY-A05B-P1FY.

15. Luo, T., & Isayev, A. I. (1998). Rubber/plastic blends based on devulcanized ground tire rubber. Journal of Elastomers and Plastics, 30(2), 133-160. http://dx.doi.org/10.1177/009524439803000204.

16. Kim, J. K., Lee, S. H., & Hwang, S. H. (2003). Study on the thermoplastic vulcanizate using ultrasonically treated rubber powder. Journal of Applied Polymer Science, 90(9), 2503-2507. http://dx.doi.org/10.1002/app.12907.

17. Scaffaro, R., Dintcheva, N. T., Nocilla, M. A., & La Mantia, F. P. (2005). Formulation, characterization and optimization of the processing condition of blends of recycled polyethylene and ground tyre rubber: mechanical and rheological analysis. Polymer Degradation & Stability, 90(2), 281-287. http://dx.doi.org/10.1016/j.polymdegradstab.2005.03.022.

18. Hassan, M. M., Badway, N. A., Elnaggar, M. Y., & Hegazy, E. A. (2014). Effects of peroxide and gamma radiation on properties of devulcanized rubber/polypropylene/ethylene propylene diene monomer formulation. Journal of Applied Polymer Science, 131(16), 1-10. http://dx.doi.org/10.1002/app.40611.

19. Satapathy, S., Nag, A., & Nando, G. B. (2010). Thermoplastic elastomers from waste polyethylene and reclaim rubber blends and their composites with fly ash. Process Safety and Environmental Protection, 88(2), 131-141. http://dx.doi.org/10.1016/j.psep.2009.12.001.

20. Naderi, G., Lafleur, P. G., & Dubois, C. (2007). Microstructure-properties correlations in dynamically vulcanized nanocomposite thermoplastic elastomers based on PP/EPDM. Polymer Engineering and Science, 47(3), 207-217. http://dx.doi.org/10.1002/pen.20673.

21. Baghaei, B., Jafari, S. H., Khonakdar, H. A., Rezaeian, I., As’habi, L., & Ahmadian, S. (2009). Interfacially compatibilized LDPE/POE blends reinforced with nanoclay: investigation of morphology, rheology and dynamic mechanical properties. Polymer Bulletin, 62(2), 255-270. http://dx.doi.org/10.1007/s00289-008-0010-2.

22. Mani, S., Cassagnau, P., Bousmina, M., & Chaumont, P. (2011). Morphology development in novel composition of thermoplastic vulcanizates based on PA12/PDMS reactive blends. Macromolecular Materials and Engineering, 296(10), 909-920. http://dx.doi.org/10.1002/mame.201000406.

23. Zhang, L. Y., Wan, C. Y., & Zhang, Y. (2009). Investigation on morphology and mechanical properties of polyamide 6/maleated ethylene-propylene-diene rubber/organoclay composites. Polymer Engineering and Science, 49(2), 209-216. http://dx.doi.org/10.1002/pen.21201.

24. Feng, J. Y., Chan, C. M., & Li, J. X. (2003). A method to control the dispersion of carbon black in an immiscible polymer blend. Polymer Engineering and Science, 43(5), 1058-1063. http://dx.doi.org/10.1002/pen.10089.

25. Elias, L., Fenouillot, F., Majeste, J. C., & Cassagnau, P. (2007). Morphology and rheology of immiscible polymer blends filled with silica nanoparticles. Polymer, 48(20), 6029-6040. http://dx.doi.org/10.1016/j.polymer.2007.07.061.

26. Fang, Z. P., Xu, Y. Z., & Tong, L. F. (2007). Effect of clay on the morphology of binary blends of polyamide 6 with high density polyethylene and HDPE-graft-acrylic acid. Polymer Engineering and Science, 47(5), 551-559. http://dx.doi.org/10.1002/pen.20675.

27. Fang, Z., Harrats, C., Moussaif, N., & Groeninckx, G. (2007). Location of a nanoclay at the interface in an immiscible poly(e-caprolactone)/poly(ethylene oxide) blend and its effect on the compatibility of the components. Journal of Applied Polymer Science, 106(5), 3125-3135. http://dx.doi.org/10.1002/app.26331.

28. Razmjooei, F., Naderi, G., & Bakhshandeh, G. (2012). Preparation of dynamically vulcanized thermoplastic elastomer nanocomposites based on LLDPE/reclaimed rubber. Journal of Applied Polymer Science, 124(6), 4864-4873. http://dx.doi.org/10.1002/app.35558.

29. Zhang, Q., Yang, H., & Fu, Q. (2004). Kinetics-controlled compatibilization of immiscible polypropylene/polystyrene blends using nano-SiO2 particles. Polymer, 45(6), 1913-1922. http://dx.doi.org/10.1016/j.polymer.2004.01.037.

30. Mishra, J. K., Ryou, J. H., Kim, G. H., Hwang, K. J., Kim, I., & Ha, C. S. (2004). Preparation and properties of a new thermoplastic vulcanizate (TPV)/organoclay nanocomposite using maleic anhydride functionalized polypropylene as a compatibilizer. Materials Letters, 58(27-28), 3481-3485. http://dx.doi.org/10.1016/j.matlet.2004.07.003.

31. Tsai, Y., Wu, J. H., Wu, Y. T., Li, C. H., & Leu, M. T. (2008). Reinforcement of dynamically vulcanized EPDM/PP elastomers using organoclay fillers. Science and Technology of Advanced Materials, 9(4), 1-7. http://dx.doi.org/10.1088/1468-6996/9/4/045005.

32. Wu, H. G., Ning, N. Y., Zhang, L. Q., Tian, H. C., Wu, Y. P., & Tian, M. (2013). Effect of additives on the morphology evolution of EPDM/PP TPVs during dynamic vulcanization in a twin-screw extruder. Journal of Polymer Research, 20(10), 1-8. http://dx.doi.org/10.1007/s10965-013-0266-6.

33. Li, Y., Zhang, Y., & Zhang, Y. X. (2004). Morphology and mechanical properties of HDPE/SRP/elastomer composites: effect of elastomer polarity. Polymer Testing, 23(1), 83-90. http://dx.doi.org/10.1016/S0142-9418(03)00065-5.

34. Scuracchio, C. H., Waki, D. A., & Bretas, R. E. S. (2006). Caracterização térmica e reológica de borracha de pneu desvulcanizada por microondas. Polímeros: Ciência e Tecnologia, 16(1), 46-52. http://dx.doi.org/10.1590/S0104-14282006000100011.

35. de Sousa, F. D. B., Gouveia, J. R., Camargo, P. M. F., Fo., Vidotti, S. E., Scuracchio, C. H., Amurin, L. G., & Valera, T. S. (2015). Blends of ground tire rubber devulcanized by microwaves/HDPE - Part A: influence of devulcanization process. Polímeros: Ciência e Tecnologia, 25(3), 256-264. http://dx.doi.org/10.1590/0104-1428.1747.

36. Taguet, A., Cassagnau, P., & Lopez-Cuesta, J. M. (2014). Structuration, selective dispersion and compatibilizing effect of (nano)fillers in polymer blends. Progress in Polymer Science, 39(8), 1526-1563. http://dx.doi.org/10.1016/j.progpolymsci.2014.04.002.

37. Shahbikian, S., Carreau, P. J., Heuzey, M. C., Ellul, M. D., Cheng, J., Shirodkar, P., & Nadella, H. P. (2012). Morphology development of EPDM/PP uncross-linked/dynamically cross-linked blends. Polymer Engineering and Science, 52(2), 309-322. http://dx.doi.org/10.1002/pen.22084.

38. Antunes, C. F., Machado, A. V., & van Duin, M. (2011). Morphology development and phase inversion during dynamic vulcanisation of EPDM/PP blends. European Polymer Journal, 47(7), 1447-1459. http://dx.doi.org/10.1016/j.eurpolymj.2011.04.005.

39. Antunes, C. F., van Duin, M., & Machado, A. V. (2011). Morphology and phase inversion of EPDM/PP blends - Effect of viscosity and elasticity. Polymer Testing, 30(8), 907-915. http://dx.doi.org/10.1016/j.polymertesting.2011.08.013.

40. Antunes, C. F., van Duin, M., & Machado, A. V. (2012). Effect of crosslinking on morphology and phase inversion of EPDM/PP blends. Materials Chemistry and Physics, 133(1), 410-418. http://dx.doi.org/10.1016/j.matchemphys.2012.01.053.

41. Asaletha, R., Kumaran, M. G., & Thomas, S. (1999). Thermoplastic elastomers from blends of polystyrene and natural rubber: morphology and mechanical properties. European Polymer Journal, 35(2), 253-271. http://dx.doi.org/10.1016/S0014-3057(98)00115-3.

42. Babu, R. R., Singha, N. K., & Naskar, K. (2009). Dynamically vulcanized blends of polypropylene and ethylene octene copolymer: Influence of various coagents on mechanical and morphological characteristics. Journal of Applied Polymer Science, 113(5), 3207-3221. http://dx.doi.org/10.1002/app.30000.

43. Babu, R. R., Singha, N. K., & Naskar, K. (2010). Interrelationships of morphology, thermal and mechanical properties in uncrosslinked and dynamically crosslinked PP/EOC and PP/EPDM blends. Express Polymer Letters, 4(4), 197-209. http://dx.doi.org/10.3144/expresspolymlett.2010.26.

44. Babu, R. R., Singha, N. K., & Naskar, K. (2010). Effects of mixing sequence on peroxide cured polypropylene (PP)/ethylene octene copolymer (EOC) thermoplastic vulcanizates (TPVs). Part. I. Morphological, mechanical and thermal properties. Journal of Polymer Research, 17(5), 657-671. http://dx.doi.org/10.1007/s10965-009-9354-z.

45. de Sousa, F. D. B., & Scuracchio, C. H. (2012). Vulcanization behavior of NBR with organically modified clay. Journal of Elastomers and Plastics, 44(3), 263-272. http://dx.doi.org/10.1177/0095244311424722.

46. Mirzadeh, A., Lafleur, P. G., Kamal, M. R., & Dubois, C. (2012). The effects of nanoclay dispersion levels and processing parameters on the dynamic vulcanization of TPV nanocomposites based on PP/EPDM prepared by reactive extrusion. Polymer Engineering and Science, 52(5), 1099-1110. http://dx.doi.org/10.1002/pen.22178.

47. Babu, R. R., Singha, N. K., & Naskar, K. (2011). Phase morphology and melt rheological behavior of uncrosslinked and dynamically crosslinked polyolefin blends: Role of macromolecular structure. Polymer Bulletin, 66(1), 95-118. http://dx.doi.org/10.1007/s00289-010-0328-4.

48. Cao, L. M., Cao, X. D., Jiang, X. J., Xu, C. H., & Chen, Y. K. (2013). In situ reactive compatibilization and reinforcement of peroxide dynamically vulcanized polypropylene/ethylene-propylene-diene monomer tpv by zinc dimethacrylate. Polymer Composites, 34(8), 1357-1366. http://dx.doi.org/10.1002/pc.22550.

49. Cui, L. M., Zhou, Z., Zhang, Y., Zhang, Y. X., Zhang, X. F., & Zhou, W. (2007). Rheological behavior of polypropylene/novolac blends. Journal of Applied Polymer Science, 106(2), 811-816. http://dx.doi.org/10.1002/app.26515.

50. Rajeshbabu, R., Gohs, U., Naskar, K., Thakur, V., Wagenknecht, U., & Heinrich, G. (2011). Preparation of polypropylene (PP)/ethylene octene copolymer (EOC) thermoplastic vulcanizates (TPVs) by high energy electron reactive processing. Radiation Physics and Chemistry, 80(12), 1398-1405. http://dx.doi.org/10.1016/j.radphyschem.2011.07.001.

51. Tang, Y. C., Lu, K., Cao, X. J., & Li, Y. J. (2013). Nanostructured thermoplastic vulcanizates by selectively cross-linking a thermoplastic blend with similar chemical structures. Industrial & Engineering Chemistry Research, 52(35), 12613-12621. http://dx.doi.org/10.1021/ie401853k.

52. Prut, E. V., Erina, N. A., Karger-Kocsis, J., & Medintseva, T. I. (2008). Effects of blend composition and dynamic vulcanization on the morphology and dynamic viscoelastic properties of PP/EPDM blends. Journal of Applied Polymer Science, 109(2), 1212-1220. http://dx.doi.org/10.1002/app.28158.

53. Babu, R. R., Singha, N. K., & Naskar, K. (2010). Melt viscoelastic properties of peroxide cured polypropylene-ethylene octene copolymer thermoplastic vulcanizates. Polymer Engineering and Science, 50(3), 455-467. http://dx.doi.org/10.1002/pen.21553.

54. Braga, F. C. F., Oliveira, M. G., & Furtado, C. R. G. (2012). Influence from the concentration of interfacial agent on the properties of PP/EPDM/organoclay nanocomposites. Polímeros: Ciência e Tecnologia, 22(3), 267-272. http://dx.doi.org/10.1590/S0104-14282012005000033.

55. Babu, R. R., Singha, N. K., & Naskar, K. (2011). Effects of mixing sequence on peroxide cured polypropylene (PP)/ethylene octene copolymer (EOC) thermoplastic vulcanizates (TPVs). Part. II. Viscoelastic characteristics. Journal of Polymer Research, 18(1), 31-39. http://dx.doi.org/10.1007/s10965-010-9388-2.

56. George, J., Varughese, K. T., & Thomas, S. (2000). Dynamically vulcanised thermoplastic elastomer blends of polyethylene and nitrile rubber. Polymer, 41(4), 1507-1517. http://dx.doi.org/10.1016/S0032-3861(99)00302-X.

57. Machado, M. L. C., Pereira, N. C., de Miranda, L. E., Terence, M. C., & Pradella, J. G. C. (2010). Study of mechanical and thermal properties of the polymer poly-3-hydroxybutyrate (PHB) and PHB/wood flour composites. Polímeros: Ciência e Tecnologia, 20(1), 65-71. http://dx.doi.org/10.1590/S0104-14282010005000011.

58. Huang, X. Y., Ke, Q. Q., Kim, C. N., Zhong, H. F., Wei, P., Wang, G. L., Liu, F., & Jiang, P. K. (2007). Nonisothermal crystallization behavior and nucleation of LDPE/Al nano- and microcomposites. Polymer Engineering and Science, 47(7), 1052-1061. http://dx.doi.org/10.1002/pen.20784.

59. Domingues, N. S., Jr., Forte, M. M. D., & Riegel, I. C. (2012). Thermal and rheological behavior of reactive blends from metallocene olefin elastomers and polypropylene. Polímeros: Ciência e Tecnologia, 22(3), 213-219. http://dx.doi.org/10.1590/S0104-14282012005000030.

60. Kahar, A. W. M., Ismail, H., & Othman, N. J. (2013). Properties of HVA-2 vulcanized high density polyethylene/natural rubber/thermoplastic tapioca starch blends. Journal of Applied Polymer Science, 128(4), 2479-2488. http://dx.doi.org/10.1002/app.38471.

61. Passador, F. R., Pessan, L. A., & Rodolfo, A. (2008). PVC/NBR blends by reactive processing II: Physical-mechanical and morphological characterization. Polímeros: Ciência e Tecnologia, 18(2), 87-91. http://dx.doi.org/10.1590/S0104-14282008000200004.

62. Hills, H. A. (1971). Heat transfer and vulcanisation of rubber. London: Applied Science Publishers.

63. Chen, J., Chen, J. W., Chen, H. M., Yang, J. H., Chen, C., & Wang, Y. (2013). Effect of compatibilizer and clay on morphology and fracture resistance of immiscible high density polyethylene/polyamide 6 blend. Composites. Part B, Engineering, 54, 422-430. http://dx.doi.org/10.1016/j.compositesb.2013.06.014.
588371c47f8c9d0a0c8b4a5e polimeros Articles
Links & Downloads

Polímeros: Ciência e Tecnologia

Share this page
Page Sections